As vehicles become increasingly electrified and intelligent, the demand for accurate position sensing and reliable motion control continues to grow. From electronic expansion valves and electric water pumps to angle sensors and position encoders, injection molded magnets play a critical role in ensuring stable and precise system performance.
At Maglastic (Chase Technology), we specialize in high-performance magnetic compounds and precision injection molded magnets designed for demanding automotive applications. Our products are developed and manufactured in accordance with IATF 16949 requirements to support the quality expectations of global automotive customers.
Supporting Automotive Thermal Management Systems
Efficient thermal management is essential for modern EVs and hybrid vehicles. Components such as electric coolant pumps and electronic expansion valves rely on compact magnetic rotors to provide accurate and reliable control.
Compared with conventional assembled magnets, injection molded magnetic rotors offer several advantages:
Integrated Structure: The magnet is molded directly onto the shaft or insert, eliminating secondary bonding processes and improving assembly reliability.
Excellent Concentricity Control : Precision tooling helps maintain tight dimensional tolerances, contributing to smooth operation and stable sensor feedback.
Design Flexibility: Complex geometries, thin-wall structures, and integrated features can be achieved through injection molding, helping reduce component count and assembly costs.
The integrated molding structure provides excellent mechanical retention, making it suitable for high-speed automotive pump and actuator applications.
PPS-Based Materials for Demanding Automotive Environments
Automotive components are frequently exposed to elevated temperatures, automotive fluids, vibration, and thermal cycling.To meet these challenges, Maglastic offers PPS-based magnetic compounds featuring:
Hig Temperature Resistance
PPS-based material systems are suitable for demanding automotive environments, with material options available for applications up to 180°C depending on magnetic grade and operating conditions.
Excellent Chemical Resistance
PPS exhibits strong resistance to automotive oils, coolants, transmission fluids, and many common automotive chemicals, helping ensure long-term durability in service.
Custom Magnetic Solutions for Automotive Applications
Every automotive application has unique performance requirements.
Maglastic provides complete support from material selection to finished component production, including:
Custom magnetic compound development
NdFeB, Ferrite, and SmFeN material options
Insert molding and overmolding solutions
Radial, axial, and multipole magnetization
Prototype and mass production support
Our engineering team works closely with customers to optimize magnetic performance, manufacturability, and cost efficiency.
Quality Assurance
To ensure consistent product quality, magnetic components undergo comprehensive verification processes, including:
Magnetic field distribution testing
Flux and magnetic property measurement
Dimensional inspection
Thermal shock and environmental testing
Material qualification and incoming raw material verification
These measures help ensure that every component meets customer specifications and automotive quality requirements.
Partnering for Next-Generation Mobility
As automotive systems become smarter, more efficient, and increasingly electrified, reliable magnetic components are more important than ever.
Maglastic (Chase Technology) is committed to delivering high-performance magnetic compounds and precision injection molded magnetic solutions that support automotive sensors, thermal management systems, and other critical applications worldwide.
Why Maglastic
More than 20 R&D engineers dedicated to magnetic material development
In-house mold design and manufacturing capability
Complete testing laboratory covering raw materials, compounds and finished parts
Extensive experience in automotive, home appliance and industrial applications
Trusted by leading OEM and Tier 1 suppliers worldwide
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Other Functional Composite Materials
In addition to bonded magnetic compounds, we can also cooperate with customers to develop customized functional composite materials, such as high-density compounds and metal bonded plastic. We are committed to providing customers with new user experience and different design inspiration.
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1F, Building 3, NO.77 Gaoxin 13 road, Xiaoshan district, Hangzhou